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Texas · November 21, 2023

What a Texas Freeze Does to Stored Water

Water expands nine percent. A brimful container has nowhere to put it, and the shoulder is where it gives.

Marisol VegaYard Operations Lead3 min read
Outdoor tote yard beside a metal warehouse with the Texas flag flying overhead

The short version

Leave headspace through winter, drain exposed plumbing, close valves rather than trusting a hose bib, and keep a small reserve of sealed containers racked and empty — you cannot buy them the week you need them.

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Central Texas freezes are short, hard and increasingly consequential. They also arrive with enough warning that most of the damage they do to stored water is avoidable, and every February we take calls from people discovering that it wasn't.

The physics, briefly

Water expands roughly nine percent when it freezes. That's not a small allowance — on a 275-gallon container it's about twenty-five gallons of volume that has to go somewhere.

A container filled to the shoulder has room. A container filled brimful does not, and the expanding ice does what expanding ice does. It splits, and it almost always splits at the shoulder, where the wall geometry changes and the stress concentrates.

Headspace guidance
Fill levelFreeze outcome
BrimfulSplit at the shoulder. Container lost.
To the lidLikely bulge, possible split.
To the shoulderIce forms upward into the headspace. Container survives.
Three-quartersComfortable margin. What we recommend through winter.

The plumbing goes first

Before the bottle splits, the exposed fittings do. A valve full of water, a length of hose, a pump housing — all of them hold a small volume with nowhere to expand, and all of them crack.

  • Drain hoses completely and store them somewhere they can't refill from condensation.
  • Drain pumps. Diaphragm pumps in particular hold residual liquid and crack their housings.
  • Close the outlet valve. Don't rely on a downstream hose bib to hold — if it splits, the valve is all that's between you and an empty container.
  • Cap the outlet after the valve. Two barriers rather than one.
  • Insulate any run of pipe you can't drain.

Where the container sits

Thermal mass is on your side. Two thousand three hundred pounds of water takes a long time to freeze through, and a short overnight freeze often doesn't reach the core at all.

What kills containers is a multi-day event where the temperature never recovers above freezing. In those, a container in the open on a north-facing wall is in a materially worse position than the same container against a south wall or under a structure. Small siting decisions buy real margin.

Emergency water, and the timing problem

The February 2021 event emptied our yard in four days. Water containers went out to communities, contractors and neighbours faster than we could wash them, and we ran out.

The lesson we took from it is that emergency water storage cannot be organised during an emergency. Everyone wants the same thing in the same week, the supply is finite, and the freight network is precisely as disrupted as everything else.

We now hold a reserve tier specifically for weather events. It's still first-come during an actual event, which is why operations that want guaranteed access set up a standing reservation instead.

What a sensible reserve looks like

Sizing a freeze reserve
SituationReserveNotes
Household1 × 275 gal, rebottledDrinking and sanitation for several days
Small crew or shop2 × 275 galSealed, stored empty, filled when a warning issues
FacilitySize against headcount and expected outageRebottled units; potable path matters
Livestock operation12–20 gal per head per dayThe number that surprises people most

Store them empty and sealed. A full container in storage is a freeze risk of its own; an empty sealed one fills in twenty minutes when a warning issues and carries no risk in the meantime.

And the summer half of the same problem

The same headspace discipline applies in reverse. A container filled brimful in April and left in open Texas sun will weep, bulge or vent by August as the liquid expands with heat. Fill to the shoulder year-round and both problems disappear.

Published November 21, 2023 · Filed under Texas

Quick reference

Numbers worth having open in another tab

The figures that come up in almost every conversation, whichever page you arrived on.

275 gallon · 1040 L

48×40×46

Tare
130 lb
Gross, water
2,425 lb
Stack full
2 high
Stock
Always in stock

330 gallon · 1250 L

48×40×53

Tare
160 lb
Gross, water
2,915 lb
Stack full
2 high
Stock
Always in stock

264 gallon · 1000 L

48×40×46

Tare
125 lb
Gross, water
2,325 lb
Stack full
2 high
Stock
Usually in stock

350 gallon · 1325 L

48×40×56

Tare
175 lb
Gross, water
3,095 lb
Stack full
2 high
Stock
Order in

More answers

While you're here

Pulled from the full FAQ, which runs to forty-plus answers across buying, grades, food safety, sizes, selling, compliance, delivery and care.

Read the full FAQ

Where we are
3505 Montopolis Dr, Austin, TX 78744
Yard hours
Mon–Thu 7:30a–5p · Fri 7:30a–4p · Sat 8a–12p · Sun closed (Central Time)
Coverage
68 Texas counties on scheduled routes, from one Austin yard.

+How should I store totes through a Texas freeze?
Leave headspace — water expands about 9% freezing and an over-full tote splits at the shoulder. Drain exposed plumbing and keep valves closed rather than trusting a hose bib.
+What does 31HA1/Y mean?
Composite IBC for liquids (31), plastic inner receptacle (H), steel outer casing (A), category 1, approved for Packing Group II and III materials (Y).
+What thread is the outlet?
S60x6 on almost every composite IBC — 60 mm coarse buttress. It is not 2 inch NPT and NPT fittings will not screw directly into it. One moulded adapter converts it to NPT, camlock or garden hose.
+Can I put drinking water in a used tote?
For genuine potable storage, use a rebottled unit — the bottle is new, so prior contents are not a question. Documented food-grade stock is acceptable for short-term non-potable-rated use. General Grade A stock is not.
+How long does an IBC tote last?
The steel cage runs 15 to 25 years. The bottle depends entirely on contents — one to three fills of aggressive chemistry, or five to ten years of benign service. That asymmetry is why rebottling exists.

Tell us the job, not the product.

Quantity, what's going in the container and a ZIP code. You'll have a written price, a grade recommendation and a date the same business day.