IBC ToteTexas

Reuse ledger, year to date: 41,200 totes diverted from Texas landfills this year. 2,060k lb of HDPE kept in service. 1,772k lb of steel cage recovered. 3,140 tons of CO₂e avoided. 92% of our wash water recycled on site. 68 Texas counties served from one Austin yard. Full methodology at /sustainability/reuse-ledger.

Industry · August 9, 2023

Concrete Washout That Keeps TCEQ Happy

Movable, legal, and recoverable at the end of the job instead of becoming a disposal line item.

Nate FerrellFabrication3 min read
Tote wash line under a canopy with a recycling sign reading clean, recondition, reuse, spraying a used IBC tote

The short version

Cut-top C-grade containers make compliant, forkliftable washout containment. Concrete washout discharge to storm sewers is prohibited under the TCEQ construction general permit — contained washout isn't optional.

Need containers rather than reading?

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Concrete washout water runs at a pH around 12. It's caustic, it kills aquatic life efficiently, and under the TCEQ construction general permit it cannot be discharged to a storm sewer. That makes containment a compliance requirement rather than a nicety.

The usual options are a purpose-built roll-off, a lined pit, or a cut container. The third one is movable, cheap enough to treat as consumable, and recoverable at the end of the job.

The build

  • C-grade container — structurally sound, cosmetically rough, honestly priced. There's no reason to spend more.
  • Top cut below the gasket line, deburred, edge-capped.
  • Cage retained, which is what makes it forkliftable when full and heavy.
  • Pallet base intact so a machine can pick it up and reposition it as the pour moves.

That last point is the practical advantage over a lined pit. Washout needs to be near the pour, and the pour moves. A container follows it; a pit doesn't.

Sizing and placement

Rough guidance
OperationContainersNotes
Small residential pour1Chute and tool washout only
Mid-size commercial2–3One near the pump, one at the truck line
Ongoing multi-phase project3–6, rotatingSwap full units out rather than trying to empty in place

Place them on level ground, away from drains and watercourses, and inside the site's perimeter controls. Signage helps — an unlabelled open container on a jobsite eventually receives things that aren't concrete washout.

Letting it harden

The standard approach is to let the solids settle and the water evaporate, then break out the hardened concrete. In Texas summers evaporation does most of the work; in a wet spring it doesn't, and you need enough freeboard that rainfall doesn't overtop the container.

End of job

This is where a container beats the alternatives. Rather than paying to dispose of the containment itself, the container comes back to us: hardened concrete is broken out and crushed, and the HDPE and steel go to material recovery.

The credit on a washout container is smaller than on a clean one — it's had a hard life — but it's a credit rather than a disposal charge, and that's a swing of a couple of hundred dollars per unit on the wrong side of a project budget.

The rest of the jobsite fleet

While we're here, the other jobs C-grade containers do well: jobsite water before the meter is set, dust suppression, curing compound, form release at precast yards, and hydroseed slurry with an agitator port cut in the lid.

All of them share the same logic. The container is cheap enough that losing one to jobsite abuse isn't a disaster, sound enough that it won't leak while it's working, and recoverable at the end rather than becoming waste.

Delivery to a site with nothing on it

Most jobsites have no dock and often no forklift, especially early. We run a moffett-equipped truck — a piggyback forklift that rides on the trailer — for exactly this. Note it when you order, because a standard flatbed cannot unload itself and a wasted delivery costs everyone a day.

Published August 9, 2023 · Filed under Industry

Quick reference

Numbers worth having open in another tab

The figures that come up in almost every conversation, whichever page you arrived on.

275 gallon · 1040 L

48×40×46

Tare
130 lb
Gross, water
2,425 lb
Stack full
2 high
Stock
Always in stock

330 gallon · 1250 L

48×40×53

Tare
160 lb
Gross, water
2,915 lb
Stack full
2 high
Stock
Always in stock

264 gallon · 1000 L

48×40×46

Tare
125 lb
Gross, water
2,325 lb
Stack full
2 high
Stock
Usually in stock

350 gallon · 1325 L

48×40×56

Tare
175 lb
Gross, water
3,095 lb
Stack full
2 high
Stock
Order in

More answers

While you're here

Pulled from the full FAQ, which runs to forty-plus answers across buying, grades, food safety, sizes, selling, compliance, delivery and care.

Read the full FAQ

Where we are
3505 Montopolis Dr, Austin, TX 78744
Yard hours
Mon–Thu 7:30a–5p · Fri 7:30a–4p · Sat 8a–12p · Sun closed (Central Time)
Coverage
68 Texas counties on scheduled routes, from one Austin yard.

+Will you take totes that held chemicals?
Most of them, with the prior contents in writing. Some chemistries permanently permeate HDPE; those units go to material recovery rather than back into service, but we'll still take them off your yard.
+Do you buy used totes?
Yes — it's half the business. Anywhere in Texas, from a handful behind a brewery to several hundred on a chemical yard. Send photos and prior contents and we'll price them the same day.
+What are standard IBC tote dimensions?
48 inches long by 40 inches wide — one standard pallet position — with height varying by capacity: 46 in for 275 gallons, 53 in for 330, 56 in for 350.
+How do I tell if a used tote is sound?
Check five points: cage welds at the base corners, the bottle around the outlet, the valve seat, the lid gasket and the pallet feet. Those account for nearly every problem we see at intake. The 48-point inspection checklist covers the systematic version.
+Can I inspect before buying?
Yes, and we encourage it for first-time buyers. Yard hours, walk the rows, pick your own units. Grading is honest but it's still a judgement — seeing the stock settles every question at once.

Tell us the job, not the product.

Quantity, what's going in the container and a ZIP code. You'll have a written price, a grade recommendation and a date the same business day.